Overview of the company's production capacity
As a leading professional manufacturer of rubber seals, we have modernized production bases equipped with fully automatic production lines, with an annual production capacity of more than 160 million pieces of various types of rubber seals. Adhering to the production concept of “Technology Leads, Quality First”, the company continues to introduce international advanced equipment and technology to ensure that the product performance reaches the top level of the industry.
Core production equipment system
1. Precision Mixing System
Germany Siemens torque monitoring device ensures the uniformity deviation of rubber material <0.5%.
The annual mixing capacity reaches 8,000 tons, which can meet the demand of various hardness (30-90 Shore A) rubber.
2. High-end molding equipment
Fully automatic vacuum plate vulcanizer production line (±0.02mm dimensional accuracy).
3. Finishing system
Switzerland imported CNC engraving machine to realize micron-level trimming treatment.
Japan OTC robot automatic deburring unit
Laser cutting system for precision processing of special seals
Whole process quality inspection system
1. Raw Material Inspection
Alpha Technologies Menni Viscometer
Germany Netzsch Rubber Vulcanization Characteristics Analyzer
Wallace Hardness Tester (Accuracy ±1 Shore A), UK
2. Process Quality Control
On-line X-ray inspection system to monitor the internal structure of the product in real time.
Japan Keyence visual inspection system (detection accuracy 0.01mm)
Germany Zeiss Coordinate Measuring Machine (CMM) for critical dimension verification.
3. Finished product performance testing
U.S. MTS material testing machine (tensile, compression, tear test)
Germany Brabender aging test chamber (70-300 ℃ adjustable)
Self-developed multi-function sealing performance test bench (pressure range 0-40MPa)
Salt spray test chamber, ozone aging chamber and other environmental simulation equipment
Technological innovation and equipment upgrading
The company annually invests 5% of revenue for equipment renewal and technological transformation.
Quality Certification and Standard Implementation
All production and testing equipment comply with:
ISO 9001:2015 quality management system certification
IATF 16949 automotive industry quality system standards
FDA, UL, RoHS and other international certification requirements.
We firmly believe that advanced equipment is the guarantee of quality. Through continuous investment in equipment and strict process control, we ensure that every rubber seal meets the standard of “zero defect” to provide customers with reliable sealing solutions.
